My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . WEB Links To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Horsepower Gallery 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Inner primary bolts: 18-24 ft lbs. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. BaggerDave. lbs. Spark plug size. Next, put the spring, cover, and screws back just like they were. June 2, 2018 by Ride It Wrench It 4 Comments. The measurement remains the same for all the Sportster XL from 2004 to 2006. Carburetor Troubleshooting If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Now put max. For doing that, you need to secure the adjuster by using a wrench. https://amzn.to/3Qtz61AUse Code . [PDF] INSTRUCTIONS - Harley-Davidson MPH at RPM Drag Strip Gallery 15-20 foot pounds 1/4 inch bolts Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Exhaust Length Reduce Engine Surging There is an issue if they cannot determine the size of the socket or wrench they will need. 0000011944 00000 n %PDF-1.4 % DIESEL-FUMES. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. 191. General Torque Specifications. Harley-Davidson Breakout 114 Specs. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Instructions say refer to the manual. (95.25 mm) For a better experience, please enable JavaScript in your browser before proceeding. 0000016060 00000 n Tighten front axle to proper torque. Yet, they will need regular maintenance. Harley-Davidson CVO Road Glide Specs. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. #8 - 14 in. So, insert your screwdriver or Allen key and follow the given instruction. This torque value is required to tighten the cylinder screw. A 5/16-inch bolt should be tightened to 12 foot-pounds. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Get the proper tools and know how to use them. Street Engine, The The consent submitted will only be used for data processing originating from this website. Camshaft Specifications What issue? The Fora platform includes forum software by XenForo. TC 100HP 45-55 foot pounds Now put the locknut back on and make sure it fits in the grooves. 2.) 25-40 foot pounds, Fastener Size - If the chain is too tight or too loose, then adjustment is necessary. Place your catch pan under the primary and remove the drain plug. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Come join the . The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. New comments cannot be posted and votes cannot be cast. 110-120 foot pounds First, you need to pull back the rubber cover from the clutch lever. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. By nucseal in forum Harley Trike Conversions Replies: 3 Last . And, compensating nut torque@ 90-100 lbs. 2 0 obj Then, release the jam nut that you can view on top of the adjuster to keep it in place. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Camshafts Transmission sprocket nut: 80-90. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). 15-30 inch pounds In this book, it states: Clutch hub nut@ 50 lbs. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. On the topic of chassis characteristics, responsible for road holding . Twin Cam This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. 90-120 inch pounds 90-120 inch pounds Pictures. stream Follow the below-mentioned instructions thoroughly-. There is a 35 ft-lbs difference between the two which is substantial. 27 0 obj<> endobj xref 27 41 0000000016 00000 n __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Insert a 7/16 in drill bit (1) through hole in front axle. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. 1 0 obj Shop Manual Appendix First, you need to pull up your vehicles clutch cable. Clutch hub nut to 70-80 ft./lbs. May 16, 2006. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Profession Tuning on a Shade Tree Budget, Engine Performance document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. lbs. Assembly Torque Values, Crank Pin nut Rear Axle nut 0000033993 00000 n If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Oil Pump manifold screws 100 in lbs for the derby cover. They want you to use a torque wrench where specified. Unlock more power! Jul 25, 2013. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Over time, the clutch of your bike wears down, which results in adjustments. It is crucial for the proper maintenance of every Harley motorbike. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Miscellaneous QO_(44? We also found 79 foot-pounds of torque capacity for the 1340-cc. Rocker Cover The torque has been increased from . Pistons and Cylinders Thanks guys.. will be stopping bye the dealer today to get some other stuff. pounds, rocker cover 135-155 inch pounds. If I was to give a torque setting I would say 70 in./lb. Clutch lever free play: 1/16". 10. Which starts here in the milwaukee area on Wednesday. for Derby Cover. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Repair manual verses what everyone says. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Harley motorcycles are made using industry-leading components and parts. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Spark Plug Posted on Aug 09, 2009 Nonetheless, we suggest you read the user manual. EVO 95 HP Stage 3 But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Specifications. Clean the drain plug and install the new O-ring. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Which it won't fit my bike.. eitherway I'll have it ready to go today. Install Sportster cams Cylinder Heads These are two questions which should not be asked. So like alot of other guys plus the mechanic. 5/8" - 154, Home EVO 82 HP Stage 3 The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Rating. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. 27-32 foot pounds Thanks again for everyone's help All times are GMT-5. 0. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. But I didn't car for that. TC96 2007 Engines thanks guys. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Estimate Horsepower 0000008154 00000 n lb.) endobj It helps to use a funnel designed for a primary case. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Required fields are marked *. On the contrary, applying less torque wont fasten the screws, and they will become loose. Hello all.. me again.. well im putting my clutch and compensator back together. What I stated is a direct addendum from Big Dog. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. JavaScript is disabled. -EFI modifications explained, Modification, This demonstrates a serious lack of understanding basic tool use and assessment ability. 1/4 " - 10 ft. lbs. 9-12 foot pounds 90-120 inch pounds If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. There you will find explanations on Harley Clutch Adjustment Torque specs too. Id call your service department to double check your numbers. See Figure 58. When they bottom out give them a little tweak and you are good to go. 35-40 foot pounds. Therefore, tighten the jam nut properly and avoid over-doing. Now, release the locknut and adjuster both nuts slightly. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. The compensator sprocket 150-165 foot pounds. on the Comp nut. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Been working out of an old (1985-1990) Harley manual. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. 35-40 foot pounds With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . SOURCE: Need the torque specs on clutch for a 85 FLHTC. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Proceed as follows: a. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! find most of the information you want on one page. 17-22 foot pounds More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. tourbox. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. How to get Professional Tuning Results This thread is archived. Thus, the motorcycle gets its top speed for which it is known. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) 12 V, 28 Ah, 405 CCA sealed and maintenance-free. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. gear lube. Agreed! Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Tighten in star pattern from bottom Which my wrench clicked at about 120. Heritage softail deluxe FLSTNT. The other question I have issues over is what size of socket or wrench to use. Your email address will not be published. Locate the chain tensioner assembly and loosen the top center nut a . 0000028181 00000 n The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 1/2" - 58 ft. lbs. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Harley-Davidson Deluxe Specs. Intake Manifold Flange capscrew Brake Line Banjo Fittings $20 Bike Lift details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". 0000004810 00000 n 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. On models with dual front calipers, check alignment of brake discs to fork. or 95-108Nm. the torque specs for the pressure plate to flywheel are 14ftlbs. Rocker arm, rocker cover, derby cover, ect. Does that sound right? 8. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. 28-35 foot pounds SPECIFICATION. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. This article aimed to let you know about how to adjust Harley clutch cable. 46-50 A maximum output. 18-22 foot pounds The torque specs are the same as with any Evolution engine. With this drive-train, the Harley-Davidson Freewheeler . It depends on the motorcycle model and manufacturing years. vs Twin Cam: What Makes the Difference? 3.80 litres (4.02 US quarts) Other specifications. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Stutter Box Inspection of major fasteners is an important part of service. Ask us a Question. 140 ft-lbs. It has several links you could look at. Fork Stem nut Refer to Table 18. Torque specs seem off. Rear Shock Absorber An example of data being processed may be a unique identifier stored in a cookie. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Laced Wheel Any help would be appreciated. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Camshafts While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Loosen slider cap nuts and axle nut. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. I put a little red locktite on. Step 1 - Drain your primary. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. 15-17 foot pounds 0000008092 00000 n Carburetor basics of Fuel Injection explained, DEWEY'S Open the derby cover so you can see the primary oil level. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. It will help repel moisture and oil from absorbing into the plates for a while. %PDF-1.5 Color options. at home Learn how to replace it on your bike! 22.71 litres (6.00 US gallons) Oil capacity. Modifying the CV carb Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. (front) and the clutch sprocket (rear). (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 4 0 obj EVO 74 HP Stage 2 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. T-45 Torx Estimate 1/4 Mile Time but in actual section dealing with side cover it calls for 10-12 ft. lbs. Ratman said: . Unlock the full power of your engine. When I get this question it is not one I will answer. Transmission Sprocket nut sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. 0000001116 00000 n maximum. Rear Master Cylinder mounting nut 70 foot pounds Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Making Drag Pipes Work, SHOP TALK Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Good questions! The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Now, time to return the clutch cover to its original location so, put the cover back accordingly. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. The compensator sprocket 150-165 foot pounds. monster ruin your riding. Re-install the clutch basket into the primary case (with chain and the associated components!). Feel free to preview a sample to get an idea of what it looks like. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Plus, at times, you may want to upgrade the motorcycle. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. on the trany. 0000015868 00000 n 883 to 1200 Upgrade CUSTOM So, insert your screwdriver or Allen key and follow the given instruction. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Harley-Davidson Bronx Specs. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Refer to applicable Service Manual. You can refer to the answers below. Now rub the backside of the lever where it is hitting the handle grip. Spark Plugs The pictures below will help you understand why I dont give torque specifications when asked. Drain your primary completely. EVO 64 HP Stage 1 Triple Tree Pinch Bolts 0000013394 00000 n 128 HP 95 CID 0000007875 00000 n Could someone tell me which is correct? Gear Ratios 16-18 foot pounds All Twin Cam motors are 90-108 in.lbs. Khrome Werks AR100 test Clutch hub nut, 180-210 foot pounds He said that before they redesigned the compensator.
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